Automatic Vibration Analysis Detected Misalignment And Unbalance In Critical Blower

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Prevention of Unplanned Downtime in a leading Zinc Manufacturing Company through
Automated Predictive Maintenance
The metal industry is one of the most important industries for any country, as it drives economic and
infrastructure development, contributing directly to the growth of the country. Therefore, unplanned
downtime is an expensive affair for the metal industry as it directly affects the growth of the country. For
instance, when a steel mill experiences an unplanned shutdown, all related industries are forced to halt
production, leading to huge financial losses for the country, thereby halting the progress of the economy.
The case study focuses on how Nanoprecise helped the maintenance & reliability managers of one of the
largest Zinc manufacturing companies to avert a catastrophic failure in the SO2 blower and gearbox,
through an AI-based Automated Predictive Maintenance System.
Value Creation for Metal Sector:
Reduction or near elimination of unscheduled equipment downtime caused by equipment or
system failure
Increased labour utilization, production capacity & equipment lifespan
Robust ATEX / IECEX Zone 0 Hardware Solution
Reduced maintenance costs
Simple Plug, Play & Give Peace of Mind


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